Back

Technical Lead

Nagarro Software Pvt. Ltd.

India

July 2008 - July 2014

Architected and developed an enterprise-scale manufacturing management system for the oldest aluminum coils manufacturer in USA. The comprehensive solution includes web-based rule definition systems for front-end staff and Windows desktop applications for real-time manufacturing operations. The system integrates with National Instruments hardware and OPC Convertors for real-time machine data analysis, covering the complete manufacturing lifecycle from initial quotation through final product shipping.

Project Title:

Aluminum Manufacturing Enterprise Management System

Role:

Technical Lead

10

Team Size

6 years

Duration

Problem & Solution

Challenge

The leading and oldest aluminum coils manufacturer in USA required a comprehensive enterprise solution to manage their entire manufacturing process from order creation to product shipping, including real-time data integration from manufacturing machines.

Solution

Developed a dual-platform solution featuring web-based applications using ASP.Net MVC (C#) and SQL Server for manufacturing rule definition, and Windows desktop applications with real-time machine integration using National Instruments hardware, OPC Convertors, and SQL Server for live manufacturing operations and data analysis.

Technologies Used

ASP.Net MVCASP.Net MVC
C#C#
SQL ServerSQL Server
OPC ConvertorsOPC Convertors
National InstrumentsNational Instruments
Desktop ApplicationsDesktop Applications
.NET Framework.NET Framework

Architecture Patterns

Enterprise Architecture
Real-Time Data Integration
Hardware Integration
Multi-Tier Architecture

Key Responsibilities

Architected and led development of comprehensive web-based manufacturing rule definition system

Developed sophisticated Windows desktop applications for real-time manufacturing operations

Implemented integration with National Instruments hardware and OPC Convertors for live data analysis

Managed and mentored a 10+ member development team across multiple manufacturing modules and systems

Key Achievements

Created comprehensive manufacturing management system with seamless real-time machine integration

Revolutionized manufacturing operations for the oldest aluminum manufacturer in USA through complete workflow automation

Real-time machine data analysis
Complete workflow automation
Hardware integration success
Enterprise system delivery

Project Outcomes

Enterprise Manufacturing System

Complete workflow automation

Successfully delivered end-to-end manufacturing management from quotation to shipping

Real-Time Data Integration

Machine connectivity

Integrated live data feeds from manufacturing machines using National Instruments and OPC Convertors

Operational Efficiency

Process optimization

Streamlined manufacturing operations for oldest aluminum manufacturer in USA

Legacy Modernization

Technology upgrade

Modernized manufacturing processes with enterprise-grade web and desktop applications

Challenges Faced

Integrating real-time data from diverse manufacturing machines using National Instruments hardware

Developing robust desktop applications for live manufacturing environment operations

Creating comprehensive web-based rule definition systems for complex manufacturing processes

Managing large-scale enterprise project with 10+ member team across multiple departments

Lessons Learned

Real-time manufacturing systems require robust error handling and failover mechanisms

Hardware integration projects demand deep understanding of industrial communication protocols

Enterprise manufacturing solutions need flexible rule definition capabilities for operational efficiency

Large-scale manufacturing projects require careful coordination between web and desktop application teams

Back to All Experience